My home-made pinewood tools

Secrets, tips, tools, design considerations, materials, the "science" behind it all, and other topics related to building the cars and semi-trucks.
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GimpyPaw
Pine Head
Pine Head
Posts: 60
Joined: Tue Jan 30, 2007 7:51 pm
Location: Portland, Oregon

My home-made pinewood tools

Post by GimpyPaw »

I don't have access to a lathe, and my wallet tells me I spend too much on toys to justify buying wheels or profesionally
crafted tools. I just wanted to share a few tools I've made (at a very modest cost) to work on my cars.

My ultra cheap car ballance point finder thingie. One pinewood block, a short length of dowel glued into an axle groove,
and a few lines with a sharpie.
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This thing was also VERY cheap to make. It's for squaring up the hubs, both inner and outer. Another short length of
dowel with a small hole drilled in the end (took several trys to get that right). Then make a small cut in the end of the
dowel for the razor blade to insert into. Insert a .097 guage pin (or polished drill bit) in the hole, and superglue in a
small bit of razor blade you broke off with a pair of plyers into the groove at a right angle to the pin.

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And finally, my wheel jig. I started out using a flat chunk of quality plywood I scrounged from a cabinet shop. Drill a
hole in aproximately the center with a drill press or hand drill. Then use a square to epoxy in a guage pin (size to suit yourself)
so that it sticks roughly 1 inch above the deck. Now all you need is a second plywood block, about 2 1/2 inch wide x 7 inch
long. Place a file or strip of sandpaper against the smaller block's edge, and gently push it against the wheel you inserted on
the pin. Now, carefull not to let the block move, turn the wheel by hand. The file will catch the high spots, and with some practice
you will get very good at making quality wheels.

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My current variation of the wheel jig uses a 3/4" chunck of plexiglass. I found that was more stable, and allowed me to use
liquid lubricants (vasoline or krytox) on the pin while turning wheels. I also was able to dish out the deck where the pin inserts
into the plexiglass by wrapping a strip of sandpaper around a shooter marble and turning it over my drill hole. That allowed
me to place a strip of sandpaper over the pin, then the wheel with inner hub down. A few turns with downward pressure and
you've got a coned hub.

All 3 tools, less than $25, and that's only because I blew $10 on the plexiglass getting it cut to size.
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